Fresh produce must be washed to remove dirt, pesticide residues, and microorganisms responsible for quality loss and decay. Washing fresh cut produce with potable water helps remove microorganisms to a certain extent but a sanitiser must be used to ensure complete produce safety.
Disinfection must be monitored to ensure the correct amount of sanitiser is present. Without regular testing you may be overdosing or underdosing your sanitiser, both of which can cause problems. Underdosing can compromise cleanliness and safety, and overdosing can affect product quality and increase chemical costs.
To find out more about why consistent standards are important in fresh produce washing and for a summary of important foodborne outbreaks read our article Why is it important to get fresh produce washing right?
Chlorine sanitiser products are widely used due to its effectiveness and relatively low cost. However, chlorine is strongly affected by pH, temperature, and cleanliness of the wash water, and therefore needs to be carefully monitored.
The efficacy of chlorine is reduced with increasing turbidity and is less effective on certain biofilms and microbes. In addition, light and metals can cause breakdown of chlorine.
More chlorine is required in dirty water because chlorine is de-activated by organic matter. The amount of this de-activation is known as the chlorine demand.
The use of peracetic acid, also known as peroxyacetic acid or PAA, has grown in use as a sanitiser. Approvals from the US Environmental Protection Agency (EPA) and U.S. Food and Drug Administration (FDA) support the use of PAA in fresh produce washing applications. Additionally, PAA is popular due to reduced levels of disinfection by-products – none of which are harmful to the environment or health.
PAA is effective against a broad spectrum of microbes and remains active when the organic matter load is high. It is effective even at low temperatures.
An independent study, by CEBAS, identified Palintest sensor technology as the best method for testing PAA in produce wash water. To read the full article click here.
For fresh produce treatment PAA is typically applied between 30 ppm and 80 ppm in wash water, with higher concentrations used for surface sanitation. PAA at high concentrations can be hazardous to the health of workers, and therefore should be handled with care and monitored regularly.
Chlorine dioxide is a gas used to sanitise various food and beverage wash systems. It is around 2.5 times more active than hypochlorite based sanitisers and is less affected by pH and organic matter compared to chlorine.
Chlorine dioxide is highly effective as a sanitiser meaning a lower residual is usually sufficient for treatment.
Chlorine dioxide is less corrosive than chlorine but can lead to potentially harmful disinfection by-products including chlorite.
With effectiveness at lower residuals, it is important to regularly monitor concentrations of chlorine dioxide to ensure the system remains within operational limits.
Ozone is a colourless gas that is a strong oxidizer. It is highly effective at killing microbes but is not suitable for all fresh produce processing systems due to operational limitations.
Ozone is quickly broken down to oxygen in contact with water and is de-activated rapidly by organic matter. Once de-activated, there is no residual control for microbes, and ozone becomes ineffective. The effectiveness is strongly determined by contact time and residual concentration.
Ozone can be hazardous to the health of workers, and therefore should be handled with care and regularly monitored.
There are several factors to consider when choosing a sanitiser including:
Kemio Disinfection is our next generation, multiparameter testing platform. Test for bromine, chlorine (free and total), chlorine dioxide, chlorite and PAA on one instrument with the use of different sensors. Simpler than traditional test methods Kemio utilises a sophisticated electrochemical technique that removes the complexity for the user, generating repeatable and reliable results each time. For a technical explanation of how Kemio works click here.
Designed to simplify water monitoring, Kemio gives clear direction for the user to ensure water safety. The instrument is suitable for all users and is ready to use straight out of the box, with no training required. See for yourself by watch our how-to video by clicking here.
The integrated data log automatically captures 10,000 results to provide a traceable, auditable dataset. Meet your compliance requirements by extracting data via USB with the encrypted data transfer.
24th January 2023
Our team have compiled a list of their top tips to help ensure you get the best out of your Palintest equipment.
10th May 2021
Read our case study on ALZ Agro who use Kemio™ to monitor disinfection in fresh produce wash water.