Testing free chlorine when superchlorinating

In some applications such as the manufacturing of fresh-cut produce, many regulations stipulate that free chlorine must be applied to the water at a concentration greater than 50 mg/L. Such levels are known as superchlorination.

What is Superchlorination?

Superchlorination describes the process of adding chlorine in large quantities to overcome nitrogenous materials in water and achieve ‘breakpoint’.

In order to understand ‘breakpoint’, we need to be able to differentiate between free and combined chlorine.  Free chlorine usually exists in water as hypochlorous acid (HOCl) or the hypochlorite ion (OCl), with the proportion of each dependent upon the pH of the sample.  When nitrogenous material such as ammonia is present in solution, chloramines will form.  There are three types of chloramines; monochloramine (NH2Cl), dichloramine (NHCl2) and trichloramine [also called nitrogen trichloride] (NCl3).  The amount of free chlorine in a sample, plus the amount of chloramines, is equal to the total chlorine:

Free Chlorine + Combined Chlorine (or ‘Chloramines’) = Total Chlorine

Distinguishing between free and combined chlorine below the breakpoint is of vital importance in ensuring adequate disinfection.

Chloramines are weaker disinfectants than free chlorine so often a longer contact time or higher doses are required when used as a disinfectant.  If a process uses free chlorine to disinfect a source of water containing ammonia, organic nitrogenous material or chloramines, then an understanding of chlorine chemistry and some knowledge of the water matrix is required.

What is Breakpoint?

Chlorine is added to the water sample and dissolves to form hypochlorous acid and the hypochlorite ion:

Cl2 + H2O -> HOCl + OCl


On addition of the chlorine, the water will consume some of this chlorine. The amount it consumes is known as ‘the chlorine demand’ of the water.


After this initial period of consumption of chlorine by ammonia, the chlorine reacts with the free ammonia and forms monochloramines and a small amount of organic chlorine compounds:

HOCl + NH3 ↔ NH2Cl + H2O


Once all the ammonia in solution has been consumed to form chloramines, dichloramines and nitrogen trichloride begin to form. The amount of monochloramine and organic chlorine compounds are reduced:

HOCl + NH2Cl ↔ NHCl2 + H2O

HOCl + NHCl2↔ NCl3 + H2O


As more and more chlorine is added, the free chlorine begins to oxidise the chloramines.

The point at which all the dichloramine/nitrogen trichloride is oxidised into nitrogen is the ‘breakpoint’ and is the point most superchlorination techniques are seeking to achieve, as from this point, any additional chlorine added exists as free chlorine and therefore has high germicidal properties.

In general, the ratio of the chlorine:nitrogen ratio required to achieve breakpoint is 7.6: and in some applications may be higher if there are high concentrations of organic nitrogen. This may be the case in fresh produce manufacturing for example.

This description is a simplistic representation to explain the theory of breakpoint chlorination. In reality, there are many complicated side reactions that occur depending on various conditions, such as pH, and it is hard to predict exactly what is formed and at what levels as the chlorine is dosed. Likewise, the nuisance residual can be unpredictable and differ between water samples.

Kemio™ Disinfection

Kemio™ Disinfection is the next generation measurement platform; providing repeatable and reliable results for free chlorine. Verified by independent parties as the preferred test method for applications including fresh produce processing; find out more about why you should be using Kemio technology and how it can support you.

Kemio Disinfection, An electrochemical measurement device for testing Chlorine, Chlorite and Peracetic acid.
Clear pass/fail results. No calculations required
Clear pass/fail results. No calculations required
Digital data log, ideal for audits
Digital data log, ideal for audits
No glassware
No glassware
Electronic measurement, not affected by light
Electronic measurement, not affected by light
Not affected by colour
Not affected by colour
Not affected by turbidity or floating particles
Not affected by turbidity or floating particles

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