The Technology Behind Accuracy: How Kemio Delivers Reliable Chemical Testing in Poultry Processing

Modern poultry processing relies on fast, repeatable, and compliant hygiene verification. Whether disinfecting carcasses in a USDA-regulated facility or sanitising equipment in a UK plant, the outcome depends on one critical step: accurate chemical testing in poultry processing. 

Kemio Disinfection from Palintest is a purpose-built solution engineered to solve the specific challenges of chemical monitoring in food production environments. As regional regulations tighten and food safety demands grow, processors need more than just testing—they need a system they can trust, train on quickly, and scale across multiple sites. That’s where Kemio stands out. 

Understanding the Science: How Kemio Works 

Kemio is not a colour-comparison tool or a simplified test strip. It uses electrochemical sensor technology to deliver precise readings of disinfectant concentrations, including peracetic acid (PAA), chlorine, and other agents commonly used in poultry processing. 

Each Kemio test uses a disposable sensor designed to react with a specific chemical. When the disinfectant in a sample interacts with the sensor, it causes a measurable electrical signal. This signal is interpreted by the instrument’s software and translated into an exact concentration, displayed digitally on-screen in real time. 

What makes this method superior to traditional techniques is its independence from external conditions. Lighting, operator experience, water turbidity, and other environmental factors don’t influence the result. The test is fast, objective, and unaffected by human interpretation. 

Designed for the Realities of Poultry Processing 

Kemio’s development is rooted in practical use cases. It’s designed to function where traditional testing struggles: on busy factory floors, in humid chilling areas, or inside sanitation bays. Its rugged design, portability, and single-button operation make it ideal for the varied workflows found in poultry plants across the UK, US, and APAC regions. 

In a typical day, a poultry processor might need to test: 

  • PAA concentration in a carcass wash system in the US 
  • Surface sanitisation strength in a UK cutting room 

Kemio can handle all three without reconfiguration, technician recalibration, or secondary instrumentation. 

Features That Deliver Real Value 

What separates Kemio from basic digital meters or manual kits isn’t just its measurement method—it’s the full package of accuracy, simplicity, and durability that makes it a strategic investment. 
Kemio’s core advantages include: 

Unrivalled Accuracy 

Electrochemical detection offers laboratory-grade results without lab conditions. This enables faster reaction times to compliance risks and reduces the chance of failed audits or product rejections. 

Operational Simplicity 

The interface is intuitive. Staff at any level can be trained to conduct tests quickly and confidently. The system prompts each step, reducing the risk of procedural error. 

Built-In Compliance 

Kemio automatically logs test data, complete with timestamps, operator ID (if enabled), and chemical concentration. These records can be exported for audit preparation or shared across sites to support centralised quality systems. 

Durability for Harsh Environments 

Kemio is built for frontline use. It’s splash-resistant, portable, and can be used in cold, wet, or high-humidity zones without performance loss. 

Multi-Chemical Testing 

A single platform that can measure PAA, chlorine, and other disinfectants means reduced equipment cost, simpler training, and fewer failure points. 

Why Kemio Is the Right Fit for Global Processors 

Food producers operating across multiple regulatory environments need testing systems that scale. Kemio’s flexibility means it can serve a US plant working under FSIS Directive 7120.1, a UK site governed by FSA audit expectations, or an APAC facility exporting to both. 

In a sector where safety, speed, and traceability intersect, Kemio provides a unified testing framework that simplifies compliance, reduces waste, and safeguards reputation. 

Whether your facility uses carcass washing, surface sanitation, or both, Kemio empowers your team to verify that every chemical intervention is effective and compliant—every shift, every time. 

Future-Ready Testing Starts Now 

The poultry industry is evolving fast. Regulations are becoming more demanding, and processors are expected to prove not just that they clean, but that they verify and record the results. Kemio answers this challenge with technology that’s accurate, auditable, and built to last. 

For poultry processors seeking to reduce risk, streamline compliance, and improve product safety, Kemio is not just a better test—it’s a better way to run a plant. 

Frequently Asked Questions 

What makes Kemio different from other digital testers? 

  • Kemio uses electrochemical sensors, which deliver precise results unaffected by lighting, turbidity, or operator subjectivity—unlike traditional colorimetric tools.

Can Kemio be used in harsh factory environments? 

  • Yes. Kemio is built for food production floors, with a rugged design suited to cold, wet, and high-humidity conditions.

How does Kemio support audit compliance? 

  • Every test result is automatically logged with a timestamp, providing a traceable, exportable record for regulatory audits and internal QA.

Is Kemio suitable for facilities using both chlorine and PAA? 

  • Absolutely. Kemio can test both chemicals (and others) on one device, simplifying workflows and reducing training time.

Do staff need lab experience to use Kemio? 

  • No. Kemio is designed to be user-friendly and requires minimal training. Step-by-step prompts guide staff through the testing process.
     
Technician using Kemio and Lumiso Expert devices from Palintest to monitor ammonia, nitrate, and phosphate levels in environmental water

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